Custom Zirconia Ceramic Parts
Custom zirconia ceramic parts are tailored components made from high-performance zirconium oxide. Thanks to their exceptional strength, fracture toughness, and precision machinability, zirconia ceramics are widely used in medical devices, precision instruments, machinery, electronics, and many other high-end applications.
- High strength and fracture toughness
- Excellent surface finish and tight tolerances
- Wear and corrosion resistance
- Biocompatibility for medical use
- Customized shapes and complex geometries available
Custom Zirconia Ceramic Parts
Custom zirconia ceramic parts are precision-engineered components made from zirconium dioxide (ZrO₂), a high-performance ceramic material that offers exceptional mechanical strength, fracture toughness, and thermal stability. These parts are customized to meet specific requirements in a variety of industries, including aerospace, automotive, medical, electronics, and manufacturing. Zirconia’s combination of toughness, wear resistance, and high-temperature stability makes it an ideal material for challenging applications that demand durability and precision.
Technical Specifications
| Parameter | Typical Range |
| Length Range | ≤300mm |
| Outer Diameter | ≤150mm |
| Surface Roughness | Ra0.02-Ra0.2 |
| Minimum Wall Thickness | 0.1mm |
| Roundness | 0.002mm |
| Concentricity | 0.002mm |
| Straightness | 0.004mm |
| Perpendicularity | 0.005mm |
Please refer to our Processing Capability Table for the full range of processing capability.
Advantages of Custom Zirconia Ceramic Parts
- Tailored to Specific Requirements: Because zirconia ceramics can be precisely machined and formed, they are easily customized to fit complex designs and tight tolerances.
- Outstanding Mechanical Strength: As a result of their high fracture toughness, these parts offer exceptional durability under stress, impact, and cyclic loading.
- Superior Wear and Abrasion Resistance: Therefore, they maintain surface integrity and performance in high-friction environments.
- Exceptional Thermal and Chemical Stability: This allows them to perform reliably in harsh, high-temperature, or corrosive settings.
- Non-Conductive and Non-Magnetic: Additionally, zirconia provides excellent electrical insulation and is safe for use in magnetically sensitive systems.
- Biocompatibility and Inertness: Furthermore, it’s a safe material for medical, dental, and laboratory applications requiring sterilization or tissue contact.
Applications of Custom Zirconia Ceramic Parts
- Medical and Dental Devices: Engineers use zirconia in surgical tools, implants, and dental prosthetics for its strength and biocompatibility.
- Precision Instrumentation: In high-accuracy mechanical and analytical tools, custom zirconia parts deliver stability, wear resistance, and dimensional precision.
- Semiconductor and Electronics Equipment: These parts support wafer handling, sensor housings, and insulating components in cleanroom environments.
- Industrial Machinery and Robotics: Manufacturers integrate zirconia into guides, bushings, and nozzles that require reliable performance under wear and temperature stress.
- Aerospace and Automotive Systems: Designers choose zirconia for use in lightweight, high-performance components exposed to vibration and thermal cycling.
- Chemical Processing and Energy Systems: Finally, custom zirconia components function as insulators, seals, and structural supports in extreme chemical or thermal conditions.
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